Ganesh Rushikesh Suryawanshi

Team Leader | EV Battery Assembly & Quality Engineer

Pune, IN.

About

Highly motivated Engineering Professional with 1.5 years of hands-on experience in electric vehicle (EV) battery assembly, specializing in leading production teams, optimizing processes, and ensuring stringent quality control. Proven ability to drive efficiency, enhance product quality, and foster cross-functional collaboration within fast-paced manufacturing environments. Seeking to leverage technical expertise and leadership capabilities to contribute to a progressive EV or clean energy manufacturing organization.

Work

Gestamp Pune Automotive Pvt. Ltd

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Team Leader

Pune, Maharashtra, India

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Summary

Leading a team of assembly operators in EV battery production, overseeing task allocation, quality control, and process optimization to enhance manufacturing efficiency and product integrity.

Highlights

Supervised a team of assembly operators on the EV battery production line, ensuring adherence to production targets and quality standards.

Managed daily task allocation, conducted shift planning, and generated comprehensive production reports to optimize workflow and resource utilization.

Trained and onboarded new joiners on Standard Operating Procedures (SOPs) and critical quality standards, significantly reducing ramp-up time and ensuring consistent performance.

Implemented line balancing strategies and process improvements, enhancing overall productivity and operational efficiency in battery assembly.

Conducted rigorous in-process quality checks and visual inspections, ensuring product integrity and strict compliance with company safety policies and daily toolbox meetings.

Provided critical support in troubleshooting minor KUKA robotic arm path errors, minimizing production downtime and maintaining continuous operations.

Utilized MES (Manufacturing Execution Systems) and detailed logbooks for accurate production tracking, data analysis, and informed decision-making.

Education

Q Spiders, Pune

Pune, Maharashtra, India
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IT Course Software Testing

N. K. Orchid College of Engineering and Technology, Solapur

Solapur, Maharashtra, India
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B.Tech Mechanical Engineering Grade: 8.6

Volunteer

Vice President in college MESA community

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N. K. Orchid College Of Engineering and Technology

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Served as Vice President in the college MESA community, fostering student engagement and supporting departmental initiatives.

Highlights

Organized and facilitated numerous events and workshops for the MESA community, significantly enhancing student engagement and skill development.

Collaborated with faculty and student leadership to successfully promote Mechanical Engineering initiatives, fostering a vibrant academic and professional environment.

Represented student interests within the MESA community, fostering effective communication and addressing member needs.

Awards

Employee of the Month

Gestamp Pvt. Ltd.

Recognized three times for outstanding performance and contributions to production efficiency and quality.

Languages

English

Marathi

Hindi

Certificates

Manual Testing

Q Spiders

Selenium

Q Spiders

Solar Ready Engineer Internship

Unspecified

Communication and Development Skills Internship

Unspecified

Skills

EV & Automotive Engineering

EV Battery Pack Design, Battery Assembly, Lithium-ion Cell Handling, BMS Integration, KUKA Robotic Arm Operation.

Quality Assurance & Process Improvement

5S, Kaizen, RCA, FMEA, In-process Quality Control, Visual Inspection, Standard Operating Procedures (SOP), Manufacturing Execution Systems (MES), Logbooks, Process Optimization, Line Balancing, Productivity Improvement.

Team Leadership & Operations Management

Team Leadership, People Management, Production Supervision, Task Allocation, Shift Planning, Production Reporting, Training & Onboarding, Project Management, Scheduling, Time Management, Task Prioritization.

Software & Systems

MS Office, AutoCAD, ERP Systems, IoT Platform, NodeMCU, Blynk App, Manual Testing, Test Case Design, Regression Testing, Defect Reporting, JIRA, Software Quality Assurance.

Problem Solving & Communication

Problem Solving, Analytical Thinking, Communication, Interdepartmental Coordination, Safety Compliance, Toolbox Meetings.

Interests

Reading

Books.

Travel

Exploration.

Projects

Online Shopping Website Testing

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Summary

Conducted comprehensive manual testing for an online shopping website, focusing on functionality, usability, compatibility, and defect resolution.

Covid-19 Protection Wristband

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Summary

This product monitors body temperature and provides reminders for hygiene, utilizing an IoT platform with NodeMCU and LM35 sensor, and displaying data on a Blynk application.